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What Resources are Available on Distillation for Solvent Recovery?


An Oregon client has a high-boiling point substance contaminated with organic solvents. What resources are available to help select the appropriate technology to recover solvents (acetone and toluene) from the mixture?

Requested by: David Kunz, Oregon Department of Environmental Quality


An Oregon manufacturer recovers a high-boiling point product material from an industrial process. The material contains residual acetone and toluene which the manufacturer wants to remove and potentially recover for re-use. Information was requested on methods to recover solvent from the product mixture.

Solvent Recovery by Distillation

Both acetone and toluene are fairly volatile solvents. Their boiling points are substantially different (acetone boils at 56 C and toluene at 110.6 C), which would likely lead to an easy separation and recovery by a simple batch “kettle” still. If the initial product mixture contains other volatile components, fractional distillation may be required to achieve desired individual solvent purity.

Distillation for solvent recovery and reuse is widely practiced. Guidance documents on factors to consider in solvent recovery are provided in the Resource section below. Case studies of commercial implementations and vendor links are also listed. Equipment vendors can provide guidance on the scale and type of equipment appropriate for individual applications. Vendors will typically perform test distillations to verify performance.


Questions to ask when considering in-house solvent recover:)

Case studies on solvent recovery:

Commercial vendors of systems or distillation services:

Disclaimer:  PPRC does not endorse any particular vendor and provides these commercial links as examples only. Be sure to ask vendors for references and consider looking into competitors in the same market before proceeding with any purchase or commercial contract.

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